Contamination is a continuous process and extrusion can swiftly transform a lucrative business into an unprofitable one! Once contamination initiates, it becomes exceedingly challenging to stop its progress. It will need assertive measures right away. The most effective approach to counter contamination is stay proactive to prevent its accumulation. Employing a purge compound at regular intervals serves as an active preventive measure. It ensures that contamination does not even have a chance to start.
Using Purging Compounds to remove materials from extruders is a well-established practice. However, it is important to understand the rationale behind using a Purging Compound for Extruders in cleaning process. Equally important is knowing the proper technique for effectively cleaning extruders. You can use high-quality Purging Materials specifically designed for this purpose. UNICLEANPLUS™ Purging Compounds were formulated primarily as an efficient alternative to existing methods used in cleaning thermoplastic processing machinery. The innovative Purging Compound for Extruders never let you experience contamination and lengthy changeovers.
Virgin resin or reground plastic is used before the introduction of Purging Compounds to clean the residual plastic material left in the machinery. This method is very wasteful of useable resin. It leads to operational downtime. It is essential to avoid the accumulation of impurities that are produced during the processing! These byproducts would eventually require disassembling and proper cleaning. All such things should not be a problem once you introduce UNICLEANPLUS™ Purging Compounds to your manufacturing process.
Ease of Use –Purging Compounds have been widely adopted because of their ease of use. We at Bharati Polychem Pvt Ltd provide UNICLEANPLUS™ Purging Compound for Extruders that easily fit into your existing workflow. It works well with existing equipment without modification. Most of our Purging Compounds are resin-based and integrated easily with your existing production procedures.
Increase Machine Uptime – Using our Purging Compound greatly reduces machine downtime compared to traditional virgin resin or regrind. The reduction in time is significant when cleaning out residual plastic material between batches. UNICLEANPLUS™ Purging Compound for Extruders takes between 5 and 15 minutes to clear remaining plastic material and buildup contaminate effectively! It significantly reduces downtime and clears the contaminants without disassembly and maintenance. The overall reduction in machine downtime could be 60% – 80% if you use UNICLEANPLUS™ Purging Materials.
Cost Savings – Are you currently using virgin resin or regrind to clear machinery Purging Compound? We at Bharati Polychem Pvt Ltd bring a cost-effective solution for your business. Though its cost is a little bit more than virgin resin still it will save a lot of your overall cost. The quantity of Purging Compound you need is much less than the virgin resin or regrind needed for cleaning. The real cost benefit is apparent when you consider the overall cost for clearing the contaminants. It will save a lot of your labour cost & and machine downtime as well. Additionally, consistent cleaning will increase the lifespan of your machine.
Cleaning Effectiveness – Besides the cost and speed advantages, our Purging Compounds also excel in thoroughly cleaning thermoplastic machinery compared to traditional methods. Using virgin resin or regrind may eventually remove a significant amount of leftover plastic material from a previous batch. But it does not effectively eliminate accumulated contaminants over time. Moreover, using virgin resin or regrind merely substitutes the existing plastic material with remnants from the current batch. On the other hand, Purging Compounds not only completely remove plastic material but also effectively eliminate contaminants, without merely replacing the existing material with new remnants.
Reduction of Defective Product – The presence of contamination can potentially jeopardize the durability and functionality of your machinery and components, making it imperative to address the issue of defective products. Plastic part contamination, in particular, is a prevalent concern, often leading to the rejection of such parts due to the occurrence of black specks and streaks. Using traditional cleaning methods weaken the structure of the machinery parts. Your product may have problems and might face certain structural flaws. However, they are hard to verify from visual inspection and require extensive and costly testing. Using UNICLEANPLUS™ Purging Materials is useful during long production process. It reduces the defects in most applications. You can experience 40% – 50% reduction in scrap or defective products.
Choosing the Right Purging Compound
Are you contemplating whether a Purging Compound is suitable for your business? The initial step involves identifying the appropriate Purging Compound for your distinct application. We make this easy as our UNICLEANPLUS™ Purging Compound for Extruders is designed to cover the widest variety of machinery, operating temperatures, and materials. We acclaim that our Purging Compound for Extruders can do it without sacrificing quality.
We at Bharati Polychem Pvt Ltd are happy to work with you to help you choose the right Purging Material for your business. Kindly reach out to us via email at sales@bharatipolychem.com or by completing the Contact Us form on our website.