Purging Compound
UNICLEANPLUS™- Leading Purging Compound Supplier
UNICLEANPLUS™ is a highly reliable and leading purging compounds supplier that provides highly effective purging solutions for various applications. Our highly efficient purging compounds are developed to cover a wide array of operating temperatures, equipment types, and process applications. At UNICLEANPLUS™, we provide the highest quality purging material to address the challenges of the thermoplastic processors that enhance their performance and operations.
Purging compounds are essential for maintaining the efficiency and longevity of your equipment. Our purging compounds are specially formulated to clean extruders, injection molding machines, and blow molding machines. By using UNICLEANPLUS™ purging compounds, you can significantly reduce downtime and material waste, ensuring a smoother production process.
Highly Efficient Purging Compound for Plastic
Purging compounds play an essential role in modern thermoplastic processors. Our purging compound for plastic is designed for parameters and operational processes to provide a competitive advantage. Whether it is about eliminating carbon buildup in barrel assemblies or screws, our purging material proves to be efficient enough!
As a reliable purging compound supplier, we have a significant impact on lowering the scrap rates, improving processing efficiency, and assuring the right equipment maintenance. With our purging products, you can experience a reduction in polymer change time or reductions in material consumption while color changeovers, that enhance operational margins. Our purging products can help you experience an increase in labor and equipment uptime that allows your organizational assets fully leveraged and enhances the manufacturing process.
What is a purging compound?
Purging compound is a product that is used by most thermoplastic producers for cleaning screws, mold, nozzles, die or hot runners of injection moulding machines and extruders. A purging compound for plastic has been developed as an alternative to virgin resin purging for reducing machine downtimes and scrap rates when material or colour change occurs.
Why a purging compound should be used?
The prime and simple reason is that using a purging compound for plastic is to get a faster and more effective solution. The purging material for injection moulding contains components such as emulsifiers, and abrasive or foam agents which help in speeding up removing contamination out of the barrel. The purging compounds are specifically designed for this purpose. It is faster and more efficient than using resins that were designed to be moulded into parts not to eliminate impurities from the system.
Besides that using purging compounds for plastic also helps in:
Reducing Scrap
Purging compounds help in clearing out the residues of last production and colours effectively which further reduces the amount of waste generated. Furthermore, it enhances the productivity and efficiency of your factory.
Lessens Downtime
Time is extremely precious in a production facility. Purging compounds help in reducing the time wasted in resin changeovers.
Elimination of Contaminants
The chemical components of purging compounds for plastic help in eliminating carbon residues, colour streaks and gels during production changeovers. It improves your factory rejection rates and avoids frustrating machine stops during production.
Preventing Screw Pulls
Contamination when not removed can hamper the functioning of your machine and you may need to pull out the screw to do a manual cleaning at some point in time.
Removing contamination from the Hot runners
Many injection moulding changeovers might take you longer when there are stubborn colour residues inside the hot runners. Now there are purging compounds in the market that can be used safely through the mould. For this scenario, unfilled purging compounds are especially useful.
Reduction in Rejection Rates
Properly cleaning the machine after a material or colour change or long shutdown helps you in preventing product rejections by your quality team or uncomfortable orders returned by your customer.
Cost Effective
Purging compounds helps in decreasing cost by reducing downtime and scrap during colour and material changes. During the evaluation of this solution all the factors such as the material, machine, labour, scrap, lost production, customer satisfaction and purging compound price need to be considered.
What are the different types of purging compounds?
The different types of purging compounds include:
Mechanical Purging Compound
A mechanical purging compound is a common type of purging compound that depends upon the complete force required to push contamination out of the barrel. The mechanical purges typically come in pellets where common resins with a low Melt Flow Index are combined with some additives. Such compounds are available in different grades.
Liquid Purging Compound
Liquid purging compounds are different from conventional purges in terms of behaviour. These purges rely on chemical reactions that will increase the flow and generate instability inside the barrel. It further speeds up the contamination removal process and reaches negative flow sites where the residues stay for a longer period. Liquid purging compounds are usually used at small percentages due to their concentrated formula.
Chemical Purging Compound
Chemical purging compounds also make use of chemical agents for cleaning. Usually, these compounds need soaking for 5 to 30 minutes. Chemical purging compounds also come in different grades. These compounds are the most expensive formulas.
Uniquely Developed Purging Material
At UNICLEANPLUS™, we understand that the thermoplastics industry requires efficiency, consistency, and precision. As a purging compound supplier, we are highly dedicated to serving the thermoplastics sector by developing uniquely formulated purging materials and products to support customers and fulfill their needs. Our highest quality purging compound is best for thermoplastics applications like injection molding, extrusion, and blow molding.
Why Do Our Purging Compounds the Best?
UNICLEANPLUS™ purging compounds for plastic can efficiently purge all of your frustrations and help you stay ahead in the competition with enhanced manufacturing processes. Our uniquely developed purging products are better than the traditional cleaning methods. UNICLEANPLUS™ purging products prevent unwanted wastage, ensures a better cleaning, and saves you money.
It is easy to use our purging products and enjoy a hassle-free cleaning experience for extrusion, blow molding, and injection molding. Save money through low wastage and quick change over time by using our highly efficient purging products.
For manufacturers, machine downtime and rejected parts can prove to be costly. If you do not want the newly manufactured parts to be wasted, use our purging products to get the best results.
Our ideal purging compound is designed and formulated to work with various manufacturing temperatures and processes. With our 100% safe, non-toxic, and non-abrasive purging products, you get the assurance of faster material and color change that reduces molding material loss. Implement our easy-to-use purging solutions to eliminate the hassles of adjusting the barrel temperatures to purge the equipment or hot runner molds.
We strive to provide our customers only with the best purging compound for plastic. Our highly efficient purging products can match the requirement of advanced thermoplastic applications.
Allow us to serve you better! For expert advice and more information, feel free to contact us today!
Purging Compound FAQs
Purging compounds are specific cleaning materials used to clean and wash out the interior of various processing equipment, such as machines for injection molding, extruders, and other plastic-making machinery, to eliminate residue and contaminants.
There is the use of advanced formulations making it possible for UNICLEANPLUS’s purging compound to eliminate any build-up of polymer and contaminants from the equipment. This cleaning process makes certain that one can have a smooth transition between various materials and reduces downtime.
It is possible to use our purging material in various types of machinery, like injection molding, extruders and equipment for blow molding along with various other types of equipment.
The interval between the uses of purging compound depends on the nature of your production and the change of materials. It is wise to use a purging compound when you change material and colours. It is also necessary to use these cleaning materials if you notice a decrease in production quality.
Without any doubt, we can say that it is safe to use our purging material as we formulate it to be safe for use. However, it is always good to follow the instructions and safety guidelines that we offer. This will ensure proper handling and use.
We design our purging material for plastic processing equipment. If you need to use our purging compound for metal equipment do contact us and follow the manufacturer’s guidelines.
With every purging compound that we supply we offer certain instructions which you need to follow. Typically, the process involves adding the material, running it through the equipment and then cleaning any remaining residue.
It is possible to enhance production efficiency using our purging materials. You can reduce downtime, and material waste and improve the quality of the final product.
While storing the material you need to ensure that it is not exposed to direct sunlight and extreme temperatures. You also need to ensure that the bag is tightly sealed to prevent contamination.
You can purchase our purging materials from our authorised dealers or directly contacting us. You can contact us to gather more information on buying and the distribution process.
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